Upgrader Offsites

The term "offsites" refers to equipment and facilities that support the
processing units and utilities plant and can be broken down as follows: Cooling Water
Plant. Tank Farm, Waste Water Treatment, Fire Water System, Sulphur and Coke
Handling, and Flares.
Cooling Water Plant
Cooling. requirements of the process plants are accomplished by using cooling water to
remove the heat from the equipment in cooling jackets or coils. The warm water is then
collected and returned to a cooling tower where direct contact with air transfers the heat
to the air which is discharged to the atmosphere. The cool water from the cooling tower is
then pumped back to the equipment to complete the cycle.
Tank Farm
Storage facilities consist of atmospheric storage tanks and one pressurized sphere for
butane storage. Two large tanks have been designated for crude oil storage and several
tanks are used for intermediate storage between the process units. Four final components
are blended into the finished product. There are four pipelines between the Upgrader site
and the pipeline terminal. These are used to provide a continuous flow of raw material to
and finished product from the site. Storage tanks are provided for start-up purposes,
off-specification product, by-product storage or surge storage due to unbalanced or
irregular flow rates.
Waste Water Treatment
In compliance with environmental standards and to recover water contaminated by solids
or oil, potentially contaminated water is directed to waste water treatment. Settling,
filtration, floatation and biological treatment are methods used to separate and re-use
water and hydrocarbon products, render all solid products sate for disposal and keep
liquid waste disposal to a minimum. Oily solids are disposed of in the delayed coking
unit, biodegradable solids by land farm, and liquid waste (water containing high levels of
dissolved solids) by deep well injection.
Fire Water Systems
An underground fire water piping system supplies strategically positioned hydrants and
monitors throughout the site. The distribution system is fed by a combination of electric
and diesel driven pumps situated at two separate water ponds.
Sulphur and Coke Handling
A spur line with a 3-track marshalling yard is provided for rail car handling. On
average, nine rail cars are handled per day. Three for liquid sulphur and 6 gondola cars
for coke.
Flares
To handle process upsets in a safe manner, there are three flares on site. These flares
provide relief of gas from the process units.